INDUSTRIAL SPRING (19-22.03.2024)
STOM-TOOL - BLECH & CUTTING - LASER - ROBOTICS - FIX, Welding, Expo-Surface, Fluid Power, Control-Stom, 3D Printing Days
METAL TEAM Sp. z o.o. Sp. k.
- Unii Lubelskiej 5, 35-016 RZESZÓW, Poland
- +48 34 326 12 15
- metalteam@metalteam.pl
- www.metalteam.pl
Description
WE OFFER:
• MILLING MACHINES
• LATHES
• GRINDERS
• EDM (ELECTRICAL DISCHARGE MACHINING) MACHINES
• AUTOMATION.
The machinery offered by Metal Team include a broad range of numerically-controlled machines, such as: CNC machine tools, automatic lathes, CNC milling centres. Today our offer continuously comprises of top-class CITIZEN swiss type automatic lathes, MIYANO automatic lathes, BROTHER boring and tapping centres and OKAMOTO grinders, SMEC, Tongtai& Z-Mat milling centers. Moreover, Metal Team supplies a full range of supplementary equipment, such as barfeeders, chip conveyors or automation elements.
For as many as 15 years, Metal Team has participated in designing and developing automated solutions - engineering and producing hydraulic clamping systems and supplying comprehensive technological solutions for robotized production systems and manufacturing cells in compliance with customer expectations as well as applicable regulations.
The CNC machinery robotization and automation solutions offered by Metal Team allow our customers to meet the challenges of the ever-demanding and competitive market. We specialize in “turnkey" projects that include delivery and production start-up of cells with different sorts of CNC tools, supporting equipment (e.g. presses, stoves, marking machines, etc.), feeders, blowing, washing and measuring units, based on the work of industrial robots of various suppliers. Acting as an integrator, it is our priority to meet the customer expectations, at the same time being flexible in assembling cell equipment.
Based on our many years' experience, and in an effort to meet our clients' expectations, Metal Team developed the robotic pallet systems Rexio®. The systems are designed in accordance with the current technological trends, i.e. simplification of solutions, mobility, flexibility and ease of integration into existing work environment.
• MILLING MACHINES
• LATHES
• GRINDERS
• EDM (ELECTRICAL DISCHARGE MACHINING) MACHINES
• AUTOMATION.
The machinery offered by Metal Team include a broad range of numerically-controlled machines, such as: CNC machine tools, automatic lathes, CNC milling centres. Today our offer continuously comprises of top-class CITIZEN swiss type automatic lathes, MIYANO automatic lathes, BROTHER boring and tapping centres and OKAMOTO grinders, SMEC, Tongtai& Z-Mat milling centers. Moreover, Metal Team supplies a full range of supplementary equipment, such as barfeeders, chip conveyors or automation elements.
For as many as 15 years, Metal Team has participated in designing and developing automated solutions - engineering and producing hydraulic clamping systems and supplying comprehensive technological solutions for robotized production systems and manufacturing cells in compliance with customer expectations as well as applicable regulations.
The CNC machinery robotization and automation solutions offered by Metal Team allow our customers to meet the challenges of the ever-demanding and competitive market. We specialize in “turnkey" projects that include delivery and production start-up of cells with different sorts of CNC tools, supporting equipment (e.g. presses, stoves, marking machines, etc.), feeders, blowing, washing and measuring units, based on the work of industrial robots of various suppliers. Acting as an integrator, it is our priority to meet the customer expectations, at the same time being flexible in assembling cell equipment.
Based on our many years' experience, and in an effort to meet our clients' expectations, Metal Team developed the robotic pallet systems Rexio®. The systems are designed in accordance with the current technological trends, i.e. simplification of solutions, mobility, flexibility and ease of integration into existing work environment.
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Products
REXIO® MINI
REXIO® MINI
Compact Robotic CNC Machine Loading System
REXIO® MINI is a compact system ideally suited for short production runs.
The ease and speed of retooling the device is its main advantage.
No need for anchoring and a lightweight construction are what REXIO® MINI is appreciated for, allowing the device to be transferred from one machine to another in matter of minutes.
REXIO® MINI can be used for both lathe and milling machines.
Accessible pricing guarantees rapid return on investment.
STANDARD EQUIPMENT
Kawasaki or Fanuc robot, 7 kg payload capacity and 0.9 m range with operating space limit
safety scanner
workpiece blow-off station
two grippers and blow-off nozzle
EC declaration of incorporation, operation and maintenance manual
remote deployment support
OPTIONAL EQUIPMENT
custom robot griping jaws
dipping station
workpiece re-grip station
3-colour signal light column
workpiece deburring station with flexibility adjustment
workpiece separator
Kawasaki or Fanuc robot, 7 kg payload capacity and 0.9 m range with operating space limit
safety scanner
workpiece blow-off station
two grippers and blow-off nozzle
EC declaration of incorporation, operation and maintenance manual
remote deployment support
OPTIONAL EQUIPMENT
custom robot griping jaws
dipping station
workpiece re-grip station
3-colour signal light column
workpiece deburring station with flexibility adjustment
workpiece separator
REXIO® DOOR.
REXIO® DOOR.
Open and close CNC machine doors fully automatically
with the REXIO® DOOR system.
REXIO® DOOR System is designed for automatic opening and closing of CNC machine doors. Thanks to the use of appropriate controls, REXIO® DOOR is fully safe and can be used to work with both humans and robots without the need for additional safeguards. REXIO® DOOR allows speed adjustment and controls opening and closing force, ensuring the most optimal working conditions.
Applicability:
- work with an operator
- work with a robot
- single and double doors
Advantages:
- easy integration with machines
- fast and quiet operation
- adjustable speed
- force adjustment and control
Pitch 1000 mm ; 1500 mm ; 2000 mm
Maximum machine door weight 150 kg
Door opening direction Left, right
Suitable for double doors Yes
Maximum machine door weight 150 kg
Door opening direction Left, right
Suitable for double doors Yes
REXIO® DRAWER
REXIO® DRAWER
Our REXIO® DRAWER robot pallet cell is a result of an extensive experience and innovative know-how developed in response to the 21st century manufacturing market demand. The system perfectly matches the prevalent trends and its mobility, flexibility, efficiency and easy integration with available machines (in particular CNC machines) guarantee increased cost-effectiveness and improved manufacturing process. A perfect solution for clients relying on development and the modern nature of their companies.
With optimal task distribution, REXIO® DRAWER guarantees efficient use of human potential at different production stages. One operator can operate up to 4 machines with REXIO® DRAWER pallet system and focus on replacing the machined products with blanks, on accurate quality control of end product and on preparing the machine or on other tasks that require an individual approach.
STANDARD EQUIPMENT:
3 pallets 990 x 600 mm, max. 40 kg/pallet
Kawasaki or Fanuc robot, 10 kg payload with operating space limiting
coolant drip pan (under pallets)
perimeter safety fencing, 2.5 m long, 2.3 m high – cat. 4 safety rating
pneumatic gripper and blow-off connection
REXIO® coating RAL 9003
main controller
EC declaration of incorporation, operation and maintenance manual
remote deployment support
OPTIONAL EQUIPMENT:
pallet 990 x 600 mm, max. 40 kg/pallet
pallet 990 x 600 mm, max. 120 kg/pallet
pallet workpiece separator for specific application
workpiece blow-off station
workpiece deburring station with flexibility adjustment
on-demand part inspection station
dipping station
vision system
workpiece re-grip station
3-colour signal tower lights
custom robot grippers
HMI control panel
Kawasaki or Fanuc robot with up to 35 kg payload
security scanner instead of a perimeter safety fencing
design, installation, set-up, CE certification
3 pallets 990 x 600 mm, max. 40 kg/pallet
Kawasaki or Fanuc robot, 10 kg payload with operating space limiting
coolant drip pan (under pallets)
perimeter safety fencing, 2.5 m long, 2.3 m high – cat. 4 safety rating
pneumatic gripper and blow-off connection
REXIO® coating RAL 9003
main controller
EC declaration of incorporation, operation and maintenance manual
remote deployment support
OPTIONAL EQUIPMENT:
pallet 990 x 600 mm, max. 40 kg/pallet
pallet 990 x 600 mm, max. 120 kg/pallet
pallet workpiece separator for specific application
workpiece blow-off station
workpiece deburring station with flexibility adjustment
on-demand part inspection station
dipping station
vision system
workpiece re-grip station
3-colour signal tower lights
custom robot grippers
HMI control panel
Kawasaki or Fanuc robot with up to 35 kg payload
security scanner instead of a perimeter safety fencing
design, installation, set-up, CE certification
REXIO® FEED
REXIO® FEED
Automated Conveyor System for CNC Machines
REXIO® FEED was designed for the automated loading of CNC machines with complex-shape workpieces of any size.
Long conveyors used as a buffer enable automated loading of workpieces for several hours without need for supervision.
Thanks to its overall dimensions this system can handle large and complex-shape workpieces and a camera installed over the conveyor allows for them to be picked up by the robot without complicated positioning systems.
REXIO® FEED serves up to three machines simultaneously and can be equipped with an optional workpiece blow-off, dipping or deburring station.
STANDARD EQUIPMENT
two conveyors to specification
robot with dedicated range and payload capacity
visual system with stand
HMI control panel
PC with display for visual system programming
pneumatic gripper and blow-off connection
safety scanner
main controller
EC declaration of incorporation, operation and maintenance manual
remote deployment support
OPTIONAL EQUIPMENT
custom robot grippers
workpiece blow-off station
workpiece re-grip station
dipping station
workpiece deburring station with flexibility adjustment
on-demand part inspection station
3-colour signal light column
two conveyors to specification
robot with dedicated range and payload capacity
visual system with stand
HMI control panel
PC with display for visual system programming
pneumatic gripper and blow-off connection
safety scanner
main controller
EC declaration of incorporation, operation and maintenance manual
remote deployment support
OPTIONAL EQUIPMENT
custom robot grippers
workpiece blow-off station
workpiece re-grip station
dipping station
workpiece deburring station with flexibility adjustment
on-demand part inspection station
3-colour signal light column
REXIO® PALLET
REXIO® PALLET
Versatile Robotic Pallet Cell for CNC machines
REXIO® PALLET is the perfect choice for applications which require the elimination of manual workpiece loading into the cell.
800 × 1200 mm pallets allow workpieces to be loaded comfortably using a forklift.
The robot puts the workpieces back on the pallet with optional layer separators eliminating the need for manual handling.
An advanced quick pallet exchange system reduces exchange time to a minimum.
REXIO® PALLET can serve up to three CNC machines at a time.
STANDARD EQUIPMENT
two pallets
pallet docking system
robot with dedicated range and payload capacity
HMI control panel
pneumatic gripper and blow-off connection
fencing
main controller
EC declaration of incorporation, operation and maintenance manual
remote deployment support
OPTIONAL EQUIPMENT
custom robot grippers
workpiece blow-off station
dipping station
workpiece deburring station with flexibility adjustment
workpiece re-grip station
on-demand part inspection station
3-colour signal light column
two pallets
pallet docking system
robot with dedicated range and payload capacity
HMI control panel
pneumatic gripper and blow-off connection
fencing
main controller
EC declaration of incorporation, operation and maintenance manual
remote deployment support
OPTIONAL EQUIPMENT
custom robot grippers
workpiece blow-off station
dipping station
workpiece deburring station with flexibility adjustment
workpiece re-grip station
on-demand part inspection station
3-colour signal light column
AUTOMATION INDIVIDUAL PROJECTS
AUTOMATION INDIVIDUAL PROJECTS
To satisfy our Clients demands, we offer comprehensive turn-key solutions including manufacturing cell design for a specific workpiece, production,
implementation, training and post-sales services. REXIO® does not exclude nor require any other automation solutions. However, combining REXIO® with other solutions offered by Metal Team, e.g. the clamping system, provides extra benefits.
Systemy mocujące
Systemy mocujące
techTEAM’s custom-made CNC fixtures are what you’ve been looking for - solid, precise workholding solutionsfully adapted to your production process.
Clamping systems
Clamping systems
We provide comprehensive solutions encompassing the system design, manufacturing, delivery along with assembly and installation, as well as production tests and start-up. We offer:
- HYDRAULIC FIXTURES
- PNEUMATIC FIXTURES
- MECHANICAL FIXTURES
Our business also includes manufacturing of parts, tools and equipment. We offer tooling services based on submitted designs, as well as support and services of our engineering office in the field of design. Our offer of tooling services includes the design and manufacture of dedicated devices, production and assembly stations as well as robotic grippers
Business sector
CNC lathes
Robots, automatics, metalworking process lines
Production process automation and mechanisation