VOLLMER Polska Sp. z o.o.
- ul. Handlowa 11, 41-807 ZABRZE, Poland
- 327330869
- info-pl@vollmer-group.com
- www.vollmer-group.com/pl
Description
VOLLMER is a German manufacturer of machines for tool production and sharpening.
Our portfolio includes; a range of HM circular saw machines, 5-axis solid carbide rotary tool grinding machines and PKD diamond tool electroerosion machines.
Combining two tool processing technologies of grinding and electroerosion, Vollmer has also launched a hybrid machine, the VHybrid.
We are a distributor and authorized service provider of Loroch machines for the production and sharpening of HSS circular saw milling machines,
Vollmer Polska is also the exclusive partner of ultraTEC- German manufacturer of ultrasonic automated deburring machines for parts made of steel, plastics, steel alloys or aluminum.
Our portfolio includes; a range of HM circular saw machines, 5-axis solid carbide rotary tool grinding machines and PKD diamond tool electroerosion machines.
Combining two tool processing technologies of grinding and electroerosion, Vollmer has also launched a hybrid machine, the VHybrid.
We are a distributor and authorized service provider of Loroch machines for the production and sharpening of HSS circular saw milling machines,
Vollmer Polska is also the exclusive partner of ultraTEC- German manufacturer of ultrasonic automated deburring machines for parts made of steel, plastics, steel alloys or aluminum.
Products
LOROCH TC 720
LOROCH TC 720
A measuring station for inspecting the geometry of circular saw blades with carbide or HSS teeth. Thanks to a high-precision camera with adjustable measuring positions, it is possible to inspect both the contact surface and the rake face, as well as the tooth flank.
The software enables the measurement and recording of required parameters, followed by the transfer of measurement results to the machine’s folder. This eliminates the need to manually record and transfer measurement data to the machine’s operating program.
Measurement Ranges:
- External circular saw blades Ø 40 to 860 mm,
- Maximum image details displayed: 14 x 8 mm (W x H), 20x zoom.
Measurement Data:
- measurement of rake angle, clearance angle, height difference, tooth height, tooth pitch, tooth root profile, chamfer, chip breaker, etc.,
- maximum workpiece size 15 x 8 mm at 20x zoom,
- zoom: 20x, 30x, 60x, 100x, 125x, and 145x,
- includes a laptop with software (price reduction possible if using your own PC).
Standard accessories:
- saw holder for Ø 40 to 180 mm saws with Ø 8 and 16 mm bores, and for Ø 180 to 860 mm saws with Ø 16/22/27/32 and 40 mm bores,
- Color HD industrial camera with 6.3 Mpx resolution (3072x2048px) and adjustable LED ring lighting for top-down measurements,
- Camera zoom lens with 20x, 30x, 60x, 100x, 125x, and 145x magnification,
- PC system with a 24-inch Full HD monitor and necessary hardware, plus a camera adapter,
- LDI (Loroch Data Interface) function,
- Loroch Tool Inspector measurement software (language switchable to English, Portuguese, and others upon request),
- standard voltage 100–240 V AC, 50/60 Hz.
- External circular saw blades Ø 40 to 860 mm,
- Maximum image details displayed: 14 x 8 mm (W x H), 20x zoom.
Measurement Data:
- measurement of rake angle, clearance angle, height difference, tooth height, tooth pitch, tooth root profile, chamfer, chip breaker, etc.,
- maximum workpiece size 15 x 8 mm at 20x zoom,
- zoom: 20x, 30x, 60x, 100x, 125x, and 145x,
- includes a laptop with software (price reduction possible if using your own PC).
Standard accessories:
- saw holder for Ø 40 to 180 mm saws with Ø 8 and 16 mm bores, and for Ø 180 to 860 mm saws with Ø 16/22/27/32 and 40 mm bores,
- Color HD industrial camera with 6.3 Mpx resolution (3072x2048px) and adjustable LED ring lighting for top-down measurements,
- Camera zoom lens with 20x, 30x, 60x, 100x, 125x, and 145x magnification,
- PC system with a 24-inch Full HD monitor and necessary hardware, plus a camera adapter,
- LDI (Loroch Data Interface) function,
- Loroch Tool Inspector measurement software (language switchable to English, Portuguese, and others upon request),
- standard voltage 100–240 V AC, 50/60 Hz.
VOLLMER CHX 840
VOLLMER CHX 840
Saw grinder with a wide range of operations, including manual, automatic, and robotic loading for approximately 30 tools in one stack. Saw diameters, bores, and saw geometries within a single saw stack can be mixed. Thanks to an acoustic detection system, the machine checks the correct tooth geometry before starting grinding, measures the carbide length and detects the first tooth, relieving the operator of basic saw preparation operations. The sharpening operation for all tooth surfaces is fully automatic in a single program cycle. Measurement systems ensure that each saw is sharpened identically, ensuring consistent quality throughout the entire process.
- Sharpening of saw blades Ø80-840 mm without or Ø140-840 mm with saw measurement and tooth detection,
- tooth pitch up to 180 mm,
- magnetic saw holder with the ability to bypass side knived when feeding the tooth,
- sharpening automation: measurement of saw diameter, tooth pitch, broken tooth detection, automatic sharpening start, automatic sharpening path detection, verification and control of tooth sequence before starting grinding,
- loading automation: machine works with a saw handling system (HS) with robot for approximately 30 saws of various diameters and geometries,
- software for sharpening saw blades for cutting metal and aluminum, - Specialized software: saw production and regeneration, slot cutting, body grinding, free programming of any sequences and tooth shapes with individual settings, - Optional: sharpening of saw blades up to Ø1300 mm in diameter.
- tooth pitch up to 180 mm,
- magnetic saw holder with the ability to bypass side knived when feeding the tooth,
- sharpening automation: measurement of saw diameter, tooth pitch, broken tooth detection, automatic sharpening start, automatic sharpening path detection, verification and control of tooth sequence before starting grinding,
- loading automation: machine works with a saw handling system (HS) with robot for approximately 30 saws of various diameters and geometries,
- software for sharpening saw blades for cutting metal and aluminum, - Specialized software: saw production and regeneration, slot cutting, body grinding, free programming of any sequences and tooth shapes with individual settings, - Optional: sharpening of saw blades up to Ø1300 mm in diameter.
VOLLMER VGrind argon
VOLLMER VGrind argon
5 axis universal grinding machine for the production and service of rotary tools made of carbide.
The argon version stands out from the VGrind family of machines with a compromise configuration – compact, internal tool magazine for automatic production and service of workpieces up to Ø20 mm in diameter. Like the other models in the series, the VGrind argon is built on a polymer concrete base with liquid-cooled axles and motors. The machine comes standard with two grinding spindles, with the upper one automatically changing for an additional four grinding wheel packages. Thanks to the patented universal pallet system, the machine operates continuously without the need for retooling for the entire range of tool holder diameters from Ø3 to 20 mm, along with automatic change of 4 intermediate sleeves or in a sleeveless clamping system using a jaw clamp in range of Ø 6-20 mm (NEW).
- Maximum tool diameter: Ø 200 mm,
- universal loading pallet for 36 different tool diameters or a compact pallet for up to 300 tools of the same diameter (for shank diameters up to 6 mm),
- automatically exchangeable chuck with 4 intermediate sleeves, maximum tool holder diameter for robot operation: Ø 20 mm, Alternatively, sleeveless, automatic tool clamping system for diameters up to Ø 20 mm (NEW)
- system: NUMROTO,
- automatic grinding wheel pack changer for the upper spindle for 4 grinding wheel sets,
- lower spindle torque: 25Nm for increased productivity and machining efficiency,
- full simulation and collision checking of tool execution before starting grinding, along with dynamic load and work efficiency displays,
- optional: Steady rest for long tools.
- universal loading pallet for 36 different tool diameters or a compact pallet for up to 300 tools of the same diameter (for shank diameters up to 6 mm),
- automatically exchangeable chuck with 4 intermediate sleeves, maximum tool holder diameter for robot operation: Ø 20 mm, Alternatively, sleeveless, automatic tool clamping system for diameters up to Ø 20 mm (NEW)
- system: NUMROTO,
- automatic grinding wheel pack changer for the upper spindle for 4 grinding wheel sets,
- lower spindle torque: 25Nm for increased productivity and machining efficiency,
- full simulation and collision checking of tool execution before starting grinding, along with dynamic load and work efficiency displays,
- optional: Steady rest for long tools.
VOLLMER VGrind infinity Linear
VOLLMER VGrind infinity Linear
5-axis grinding machine for the production and service of rotating tools made of tungsten carbide. The VGrind Infinity allows the use of several automatic tool loading systems for the production and servicing of workpieces with diameters ranging from Ø 0.2 to 200 mm. Like the other models in the series, the VGrind Infinity is constructed of polymer concrete with liquid-cooled axes and motors and is also equipped with linear axis drives. The machine comes standard with two grinding spindles, both automatically operated by a wheelchanger with 8 wheel sets. The machine operates continuously for a full range of tool holder diameters from Ø3 to 32 mm, with automatic change of intermediate sleeves or a sleeveless clamping system using a 5- jaw clamp (NEW). The machine is also suitable for precise, automatic grinding of PCBN tools and interchangeable threaded heads.
- Linear axis drives - maximum tool diameter Ø 200 mm, with additional options with steady rests suitable for tool production from Ø 0.2 mm,
-HC 4 chain robot for loading tools with a chuck up to Ø 32 mm and a workpiece diameter up to Ø 150 mm, - Loading of 158 tools in intermediate sleeves with automatic sleeve change or in HSK63 holders for 39 workpieces, Alternatively, a sleeveless, automatic tool clamping system for diameters from Ø 6 to 20 mm (NEW),
- System: NUMROTO - Automatic grinding wheel pack changer for the upper and lower spindles, with 8 sets of grinding wheels, - Lower spindle torque of 25 Nm for increased machining efficiency and effectiveness,
- Full simulation and collision checking of tool execution before starting grinding, and dynamic load and performance indicators workpiece quality,
- LaserCheck: in-process tool measurement and control via a non-contact laser system. Tool geometry measurement and profile mapping (D max: Ø36 mm)
- Optional: camera for cooling channel detection, automatic grinding wheel cleaning, and a steady rest for long tools (Ø> 0.07 mm, D: Ø3-12 mm).
-HC 4 chain robot for loading tools with a chuck up to Ø 32 mm and a workpiece diameter up to Ø 150 mm, - Loading of 158 tools in intermediate sleeves with automatic sleeve change or in HSK63 holders for 39 workpieces, Alternatively, a sleeveless, automatic tool clamping system for diameters from Ø 6 to 20 mm (NEW),
- System: NUMROTO - Automatic grinding wheel pack changer for the upper and lower spindles, with 8 sets of grinding wheels, - Lower spindle torque of 25 Nm for increased machining efficiency and effectiveness,
- Full simulation and collision checking of tool execution before starting grinding, and dynamic load and performance indicators workpiece quality,
- LaserCheck: in-process tool measurement and control via a non-contact laser system. Tool geometry measurement and profile mapping (D max: Ø36 mm)
- Optional: camera for cooling channel detection, automatic grinding wheel cleaning, and a steady rest for long tools (Ø> 0.07 mm, D: Ø3-12 mm).
