INTEMO S.A. has almost 30 years of experience in the plastic injection moulding industry. It is a trusted partner of Polish and foreign companies, as well as large multinational organisations that puts high value to sustainability.
The company has two production locations:
• in Piotrków Kujawski (area: 14,211 m2, buildings: 7,130 m2)
• in Bydgoszcz (area: 46,143 m2, buildings: 7,533 m2)
which have in total 75 injection moulding machines with clamping force ranging from 50 to 1,300 tons and over 230 employees.
INTEMO S.A. tool shop in Bydgoszcz is one of the biggest and most modern tool shops in the region, which allows us to create injection moulds weighing up to 20 tons. We offer full support of our customers with a complete supply chain. We have the ability to produce numerous injection moulds at one time, e.g. for assembly components.
Design phase
• feasibility study of the part (Design For Manufacturing)
• customer requirements’ analysis in terms of quality, assembly and others
• economic analysis of the project, optimisation of the production cost
• 3D printing, prototypes in FDM technology on site and other technologies in cooperation
• injection process simulations using CadMould software
• FEM part strength analysis
• injection mould design
• CNC software
Injection mould construction phase
• 7 CNC milling machines
• 2 milling machines for rough milling
• 2 deep hole drilling machines for cooling channels
• 3 EDM machines
• 2 wire cutting machines
• 5 grinders
• lathe
• die spotting press (mould tryout press) with pressure up to 200 tons
• graphite and copper electrodes
• welding and laser engraving
• SLM sintering, conformal cooling inserts
• steel hardening and nitriding
• sandblasting
• SAP software, Opera MES, Siemens NX CAD, Solidworks, Catia, EDGECAM, CADMould, Autodesk PowerShape, PowerMill
Project implenetation phase
• mould trials available on 75 injection moulding machines from various manufacturers with a clamping force from 55 to 1300 tons
Mass production
• the ability to produce parts weighing from 1 gram to 7 kg
• 98% of injection moulding machines are fully electric
• central feeding system, 3 silos with a capacity of 98 m³ each in one location and 100 m3 in the second one (about 52 tons of raw material each)
• full automation of the production nest
• SAP ERP, Proses, Punctualnik, Asprova softwares
Other services
• ultrasonic welding
• surface finishing: pad printing, screen printing
• vertical, semi-automatic, manual assembly
• mould cleaning line
• producing with moulds supplied by the customer
• NEW - thermoforming services and production of moulds for thermoforming
Quality
• ISO certificates: ISO 9001, ISO 14001, ISO 28000, ISO 45001
• ATOS CS 2M optical scanner, Baty Venture CNC microscope, Mecmesin Multitest 2.5 strength testing device, Keyence IM6225 optical machine
• process capability (e.g. Cpk, Cpm, COPQ, CRPQ, CEPQ)
• measurement reports (e.g. FAI, FADI, MSI, FQA)
• process release reports (e.g. PPAP, FPA, GO/NOG