DIG Automation Engineering (Wuhan) Co., Ltd.

1000W-30000W Industrial LAS Laser Cutting Machine

Laser cutting machines are essential tools in modern manufacturing, offering unparalleled precision, versatility, and efficiency. The LAS series are capable of cutting intricate shapes with tight tolerances, ensuring faster cutting speeds compared to traditional methods. Our technology also offers unparalleled accuracy and speed, making it an essential asset in various industries, including automotive, aerospace, electronics, and metal fabrication.

Column and Boom

DIG fills the need for automated, repetitive welding operations for submerged arc processes in such industries as heavy fabrication, shipbuilding, power generation, construction. Our Column & Boom provides vertical support through a robust column, ensuring stability and height adjustment, with a base that can either be stationary or equipped with wheels for mobility. The column and boom welding manipulators are designed to undertake circular or longitudinal welding tasks for TIG, MIG/MAG or SAW welding processes. The elevation mechanism allows the column to be raised or lowered, adjusting the height of the boom to accommodate various workpieces and welding positions.

LAI Large Format Laser Cutting Machine

Advanced Solution for Heavy Industry Large-format fiber laser cutting machines are essential tools in heavy industry, able to handle a wide diversity of material types and thicknesses with high performance features and high dynamics that keep it consistently productive. Our LAI series, equipped with modular design, can support table sizes ranging from 8m to a maximum length of 36m. Equipped with a powerful and efficient fiber laser source, the LAI series delivers exceptional cutting capability. It offers an ideal solution for processing various materials, including carbon steel, stainless steel, and aluminum alloy. Application: Engineering Machinery, Shipbuilding, Steel Structure etc.

Profile Cutting Line

This efficient system is specifically configured to handle profiles such as bulb, angle bar, flat bar, and T bar, ensuring optimal processing and quality control throughout the manufacturing process. Any 3D shape can be accurately cut with the robot plasma cutter. With the ability to stack profiles of different sizes on the infeed and roll them in as needed, material handling has been greatly reduced, along with the required manpower. DIG’s profile cutting line combines precision plasma cutting with the digitised production at an exceptional level, and the corresponding hardware and software interfaces can be interconnected with the MES system of the workshop to realize unified management of the data in the whole production process. Work plan allocation and task list tracking will bring unprecedented convenience to production.

The Profile Cutting Line consists of the following workstations:
1. Profile Storage Warehouse
2. Profile Straightening Machines
3. Profile Edge Milling Machine
4. Profile Edge Shot Blasting
5. Profile Cutting Machine
6. Profile Sorting System

LAAU Laser Cutting Machine

Efficient and Accurate Cutting Laser cutting machines are essential tools in modern manufacturing, offering unparalleled precision, versatility, and efficiency. Our LAAU series combine a laser cutter with automated material handling and computer control to efficiently and accurately cut materials. It includes a storage tower, auto loading and unloading system, laser cutting machine and central control system, etc. Relieving employees from strenuous physical or monotonous labor, increasing machine load, and reducing unit costs. This system is widely used in various industries for manufacturing, prototyping, and custom production.

Model: LAAU
Structure: Tower+Auto Loading & unloading+Laser Cutting
Material: Mild Steel,Stainless Steel, Aluminium
Max. Sheet Size: 3000mm*1500mm 4000mm*2000mm
Max. Number of Compartments: 15 10
Max. Sheet Thickness: ≤20mm ≤16mm
Max. Sheet Weight: ≤720kg ≤1000kg
Max.Carrying Capacity of Loading Pallet: 5 Tons
Max. Layer Height: 150mm 80mm
Loading Capacity of the Trolley: 5 Tons
Loading Capacity of Finished Product: 3 Tons
Cycle Time: 275s 300s
Tower Lifting Speed: 15m/min
Pallet Moving Speed: 10m/min
Horizontal Moving Speed: 40m/min
Vertical Moving Speed: 20m/min
Loading & unloading Trolley Speed: 15m/min
Material Loading: Crane/Forklift
Material Unloading: Unloading Trolly/Conveyor
Control Mode: Laser Machine Control Panel
Max. Power: 42 kW 60 kW
Compressed Air Pressure: 0.5-0.7 Mpa

Membrane Wall Cutting Machine

Membrane wall refers to a water-cooled wall composed of an airtight tube screen welded together with flat steel and pipes. Its structural feature is composed of pipes and flat steel welded together at intervals. Membrane wall cutting mainly includes: pipe end cutting, pipe end buckle flat steel, side flat steel tension bar, and middle window opening. The LAROB robot laser cutting machine is suitable for industrial scenarios, including the boiler industry, engineering machinery, aerospace, shipbuilding and marine engineering, steel structure industry, etc. This device has good applicability and can complete cutting of different three-dimensional and planar workpieces. It has the advantages of comprehensive functionality, high scalability, and good universality.

Pipe diameter: φ38 φ42 φ44.5/φ45 φ48 φ50.8/φ51 φ57 φ60 φ63.5 φ76 φ88.9
Maximum outer shape of membrane wall: 3.5m×12m (Can be adjusted according to actual conditions)
Flat steel width: 20～120
Flat steel thickness: 5～10

Rotary Welding Positioner

The handling of large weldments and parts can be done safely by the use of positioning equipment. Our poitioners are designed to position even the heaviest and most unwieldy cylindrical workpieces, making welding and fabrication a breeze. Positioners reduce workload on overhead cranes and other handling equipment.Welders like working with these welding positioners as they can position their workpieces at the ideal working height and rotate them at the desired speed while welding. Welds are done more efficiently and defects are reduced. Based on the form of positioning, they can be divided into several categories, such as L-type, horizontal turntable, headstock and tailstock, etc., with loading capacities ranging from 100kg to 300 tons.

Category Standard Load
RTP 5 10 20 30 50 80 100 150 200 250
HTP 3 5 10 15 20 30 40
LTP 0.5 1 2 3 5 10
OTP 1 2 3 5 10 20 30

Industrial LASO 3D 5 Axis Laser Cutting Machine 1000-6000W

ersatile and Precise Cutting A 3D Five-Axis Laser Cutting Machine is an advanced industrial tool designed for precise cutting of complex shapes and geometries in various materials. LASO 3D Five-Axis Laser Cutting Machine is suitable for industries such as automotive, aerospace, mold making, home appliances, and medical devices. It handles 3D cutting of various metal workpieces with ease, and can also be used for flat plate cutting. The machine is user-friendly, cost-effective, and capable of mass production.

Static Gantry or Moving Gantry FSW Welding System

Friction Stir Welding (FSW) is a highly efficient and reliable welding process capable of producing high-strength, high-quality welds with minimal distortion. Our standard friction stir welding equipment is available in two configurations: static gantry and moving gantry, and we offer 2-axis, 3-axis, and 5-axis options for each configuration. Each gantry type can be equipped with various main axis options, including conventional mechanical spindles, electric spindles, AC pendulum axes, retractable spindles, and double shoulder spindles. FSW is ideal for joining alloys with low melting points, such as aluminum, copper, and brass, as well as for high-temperature welding in steels and nickel-based alloys. The FSW technology has been used in industries from aerospace to shipbuilding and rail to EV battery tray.

pl199781871-static-gantry-or-moving-gantry-fsw-welding-system.jpg

LAHW Welding System

Combined Laser and Arc Techniques Laser hybrid arc welding (LAHW) is an advanced welding process that combines laser welding technology with MIG welding technology, overcomes their respective shortcomings, has good welding processability, and can obtain high-quality welding joints. DIG’s Laser Hybrid welding offers the excellent gap-bridging ability and easy weld-seam preparation, as well as the low heat input, deep penetration and speed of laser welding.

Narrow Gap SAW 250 Welding System

Narrow gap welding is an advanced technology in the field of thick plate welding, suitable for welding the outer longitudinal and circumferential seams of pressure vessels and thick walled shaft workpieces in nuclear power, petrochemicals, heavy machinery, etc. perfect for wind tower, boilers and shipbuilding manufacturers. It provides the possibility of welding at points with high and long distances. Compared with submerged arc welding with ordinary grooves, narrow gap welding has unparalleled advantages. If the groove is narrow and the amount of metal filling in the weld seam is small, it can save a lot of welding materials and welding time.

Maximum depth of weldable part groove: 250mm
Minimum outer diameter of weldable cylinder: Ф 1200 mm
Groove form: Butt joint, width 18mm~50mm, single side angle 1-3 °
Deflection angle of the conductive nozzle: Center deflection angle ± 3.5 º
Welding gun deviation accuracy: ≤ ± 0.5 º
Welding wire diameter: Ф 3mm~ Ф 4mm
Wire feeding speed range: 0.2m~4m/min
Welding wire straightening accuracy (bidirectional): ≤ 1mm (when the welding wire extends 40mm out of the conductive nozzle)
Welding wire reel can load welding wire weight: Front ≥ 30kg
Maximum temperature of the workpiece: 350 ℃ (at the groove)
Number of welding passes in the welding layer: Single pass in the first layer, and multiple passes in the remaining layers.
Maximum flux temperature: 125 ℃
Effective horizontal travel of tracking slide: ≥ ± 200mm
Effective vertical lifting stroke of tracking slide: ≥ 500mm
Tracking slide lateral tracking accuracy: ≤ 0.20mm
Tracking slide height tracking accuracy: ≤ 0.20mm
Maximum depth of weldable part groove: 250mm

TIG Welding System

Precision and Efficiency for Modern Manufacturing The primary use of TIG (tungsten inert gas) welding is to join metals with a high degree of precision and control. TIG welding is common in automotive and aerospace. It is especially suitable for thin materials. We use a non-consumable tungsten electrode to produce high-quality welds with minimal contamination. The DIG TIG welding station features an adaptive vision system. This allows the robot to detect the location of the joint as well as tracking of the seam.

Micropanel Welding System

The Micropanel Welding System is a cutting-edge solution tailored for high-precision welding applications involving small, intricate components. The system consists of two robots, a mobile device, and a welding platform; Dual robots can achieve the function of stiffener corner welding; Multiple workpieces can be placed on the platform, and welding program correction is convenient. It adopts a 3D visual scanning system, which does not require programming and allows for the placement of workpieces at will. The user interface consist of a Windows based touch screen with simple choices for the daily operation. The whole system is intuitive for the operator to use.

Block Panel Welding System

The Block Panel Welding System is an advanced and robust solution designed for the efficient and precise welding of large panel structures. It's a flexible welding solution for micro panels, webs and bulkheads. Depending on the throughput of the system, a single robot or multiple robots are suspended on a moving gantry. Gantry movements are synchronized with the robot, creating a large work area. The DIG block robot welding workstation adopts an offline simulation system, which can achieve vertical and horizontal crossing, patch welding, upward vertical welding and foot welding. Our workstation ensures collision-free path planning and high-level adaptive welding, reducing the need for extensive manual oversight.

Internal Welding of Curved Arm Elbow

The column and boom welding manipulators are designed to undertake circular or longitudinal welding tasks for TIG, MIG/MAG or SAW welding processes. The elevation mechanism allows the column to be raised or lowered, adjusting the height of the boom to accommodate various workpieces and welding positions. The Articulated arm is fixed at the end of the crossbeam to accommodate workpieces with different radii.The Articulated arm is divided into 5 sections, with each section connected by hinges, allowing for angle adjustment and locking. Articulated arms will form different shapes based on the unused workpieces. The Motor slide kit and Electric rotary bearing provide three degrees of freedom for adjustment to achieve different welding postures.

Rollerbeds

They primarily come in two forms based on their support structure: four-wheel self-aligning and two-wheel adjustable types. Using rollerbeds can help you integrate your welding machine into the existing material flow, drastically reducing the use of the overhead crane during the entire production cycle. Our self-aligning rollerbeds are designed to rotate even the heaviest and most unwieldy cylindrical workpieces, making welding fabrication a breeze. The four-wheel self-aligning rollerbeds automatically adjust to accommodate workpieces of various diameters. The two-wheel adjustable rollerbeds, which can be bolt-adjustable or screw-adjustable, allow for manual or electric adjustment of the spacing between the rollers to fit different workpieces. Additionally, adjustable fit-up types are available to meet specific operational needs.

Category Standard Load
CAR 5 10 30 80 100 150 300 500 800 1200 1600
SAR 5 10 30 50 80 120 150 200 300 500 800
HAR 5 10 30 50 80 120 150 200 300 500 800
EMR 5 10 30 80 100 150 300 500 800 1200 1600
PMR 0.5 1 2 3 5 10 12 15

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INDUSTRIAL SPRING (25-28.03.2025)

STOM-TOOL - BLECH & CUTTING - LASER - ROBOTICS - FIX, Welding, Expo-Surface, Fluid Power, Control-Stom, 3D Printing Days

DIG Automation Engineering (Wuhan) Co., Ltd.

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